The worst-case scenario on a plant floor is a preventable accident that causes injuries or costly repairs. API 6A Gate Valves, Choke Manifolds, Kill Lines. B4-D valves are made of three components: a central body and two side closures connected to the . GRM carries a wide range of valve parts for Model F and FC for either manual or hydraulic gate valves. (K\HN4q3{4s:
4 $DPr;ta8:o T- Ball Valve sizes 14 in. 0000074182 00000 n
Page 3. /O 66
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Box 193520 Little Rock, Arkansas 72119 U.S.A. 0000207524 00000 n
Lube should be injected at a steady pace. hUmo6+w About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features Press Copyright Contact us Creators . endstream
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%%EOF
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2) Trip the ball in the grease fitting check valve by inserting an 1/8" diameter by 3/4" long pin into the run of the fitting. Our company specializes in ball valve,globe valve, check valve, strainer, gate valve, butterfly valve, Anix Valve, We pneumatic products manufacture several products, including solenoid valves,air control valves, piston air cylinder, Pneumatic Air Filter and some pneumatic accessories. 0000206114 00000 n
incase there are any requirements ,please send your enquiries to info@val-lubric.com. 3. While PVC offers flexibility and cost savings, metal ball valves are more durable and able to withstand higher temperatures and pressures. 1537 Grafton Road . For this reason, three-piece ball valves are favored for high-cycle and high-pressure applications that subject the seal components to lots of wear and tear. View catalogue. xref
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Seal kits are available for Balon Series "LM" and "LS" ball valves. 0000203531 00000 n
Ideal for OEM and end-user automated valve applications that require superior, long-term performance. Georges varied experience includes communicating with clients to troubleshoot critical applications, and working alongside top engineers in the industry to promote the latest innovations in automated ball valve design. 42 21
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Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. Our team can tell you the exact parts you need based on the application. }xD(h}J`i>cB6I'FOw>zi^#. BCZ&36HA)HF>%Nl4i31_cstZtR(Ffz0[12g7\klLe1ilZfD 2P(gz.M@f RIg0
G;'tv-`zEtEo0 c"YiL.R\%a^IHKIR70~^XyiaiSbYTaVD/iX1uq6[#t4Qf+'5{$SZhaVQ`$G`e The best practice is to follow the manufacturers recommendations or if the valve is working properly do not apply grease. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. /TrimBox [9 9 621 801] >> xH1#y_ l
The greasing frequency may increase, depending on the usage conditions. A minimum of lubrication maintenance will enhance the life and trouble free operation of the valve. 0000234051 00000 n
If there is no physical damage to the seals this will be all that is required. 0000144455 00000 n
(A) indicates the stem and (B) indicates the rotary ball. Most gases are lethal in high concentrations. endstream
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Main Menu. Many manufacturers (such as Gemini Valve) permanently lubricate their ball valves before shipment, meaning that additional lubrication later in the valves life is unnecessary. Ideal for use on valves with plugged sealant, fittings, seat leakage problems or valves which are hard-to-turn. y&h~4[Q(CR*t)?2+Q6\PmCuS12+ m> Gemini Valve 2023. 0000000716 00000 n
/Names << /Dests 41 0 R>>
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Make sure the engineer installing your valves is experienced and knowledgeable in ball valve installation and maintenance. 0000002001 00000 n
Lubricating & Sealing (periodic scheduled maintenance) This will assure efficient and, safe operation of thousands of valves that are now being removed and repaired or, It has been suggested that increasing the frequency of servicing valves automatically, places more grease into pipelines and other facilities. Many existing lubricant fittings have a two-piece body construction. Products: Actuator - Direct Gas
/Size 136
For most applications, once a year is ideal, but ball valves in high-pressure and high-cycle applications should receive more frequent inspections. 0000029196 00000 n
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Image Legend Downloads: Model F/FC Some valves have a grease fitting in the bonnet or yoke. 0
Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. The Benefits of Threaded Ball Valves Threaded Ball Valve Connections (Straight vs. ALWAYS keep the high-pressure gauge on the sealant injection pumpworking properly. Key Considerations of Hydraulic Valve Actuators Fluid Supply Pressure Range: This is the input pressure the actuator needs to achieve the desired torque or thrust output. Why is Ball Valve Maintenance Important? Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. 0000201823 00000 n
<<
0000201542 00000 n
Leave the valve cleaner in the valve for at least30 to 40 minutes and cycle the valve, if permitted, to ensure complete coverage. << /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 /ColorSpace If ball valves are regularly inspected, maintained and replaced on a projected schedule, there will be less need to allocate funds to unexpected repairs or replacements. Hey, Thank you so much for informing about Online Sealing. 9. 65 0 obj
Cameron Api Gate Valves valves grm flow products, gate valve gms interneer , gate valves apt american, wkm pow r seal api 6d gate valves wegman, api6a choke valve material trim service categories rating, cameron valves energy products company general twin seal, jmp api 6a gate valves jmp usa petroleum technologies , what is difference between api 6d and api 600 for design gate valve standard . One of the most trusted valves in the petroleum Engineered for heavy-duty service and minimal industry, the CAMERON T31 Fully Welded Body Ball maintenance, the CAMERON T31 Fully Welded Valve combines the strength of forged components Body Ball Valve is commonly selected for a with a lightweight and compact spherical design. Long neck, lug body, 175 psi cold working pressure, 2 to 24-inch sizes. Proper valve greasing is paramount in insuring that the gate valve will operate properly on location and also to help prevent the invasion of frac sand and or chemicals from the well bore. Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. Maintenance experts who are properly trained in assessing ball valves can identify potential issues easily and early, thereby lowering your chance of an emergency repair or violating OSHA. Full valve management services. Provided the valve is made of durable material, the ability to replace components means that three-piece ball valves can long outlive their one- and two-piece counterparts. HWYo6~S
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The pump and opening the vent valve ( U ) into the pipeline understand the proper SPM valve grease with. endstream
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OEM Valves Manufacturers. 0000199855 00000 n
Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) 3. endobj
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ORBIT rising stem ball valves incorporate a proven tilt-and-turn operation that eliminates seal rubbing, which is the primary cause of valve failure. 0000150264 00000 n
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For this application it is necessary to note special installation measures. PTFE lip seal. And grease after each job cameron ball valve greasing procedure water and the vent valve ( U ) the stem area. 6. /P 0
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Usually reliable, the fitting pieces havebeen known to separate under pressure causing serious injury or fatality. Type of end connections (unequal ends can be furnished). Cameron/Grove B4 B5 & B7 Side Entry Ball. What is a Valve Connection? %
0000003008 00000 n
Valves for oxygen use are also marked with "free of oil and grease". 0000013634 00000 n
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startxref
In spite of their durability or perhaps because of it ball valves experience significant wear and tear over their lifetime. A routine program of draining the valve body is the best approach to increasing the effective life of the valve. Flanged Floating Ball. Installation, Operation and Maintenance Manual, Hi-integrity trunnion mounted ball valve (24 pages), 3-24 150/300/600 class triple offset valve (20 pages), Resilient-seated butterfly valve (11 pages), High performance butterfly valve (14 pages), Double block and bleed plug valve (34 pages), Dynacentric high performance /Names << /Dests 41 0 R>>
Ball valves are available in a variety of body styles, including reduced bore, full bore and V-notch. 0
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Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the valve sealant system*. >>
The handle allows you to control grease and flush flow into the valve. In most cases, actuators will far outlive the ball valves they control. All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. Many pipeline ball valves are designed with a body vent fitting in order to allow the maintenance technician to verify the sealing ability of the valve. In such applications proper preventative measures can significantly extend the life of your ball valves. Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. startxref
Read the original maintenance manual supplied with the valve forspecific details regarding safe valve maintenance routines. Cameron's Portlethen offer Preservation/Storage Warehouse. ORBIT Valves and Actuators. valve torque. 0000202662 00000 n
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Ball Valve Maintenance [Preventative & Scheduled], appropriate power source for your application, Cole-Parmer Chemical Compatibility Database, Valve & Pipe Connections Explained: Threaded, Flanged, Welded & More, Gate Valves vs. Ball Valves: How to Pick the Right On/Off Valve for Your Application, Durability in high-pressure, high-volume and high-temperature applications, Versatility in a range of industrial applications, Tightness of nuts, bolts and other hardware, The presence of mineral buildup or corrosion, Position indicator accuracy (even on static valves), Proper exhaustion and air filtration in the area. 3.1.2.1 Lubricate minimum once a year. At this stage, you should make sure that the lube is being injected directly into the valve and that there . Follow company approvedventing and safety procedures when venting product to atmosphere. endstream
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Many ball valve manufacturers will provide an estimate of the expected lifespan of a ball valve, and proper maintenance can certainly extend this range. Ball Valves. 0000035025 00000 n
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1 - Create a valve system map. >>
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Open valve with 1 inch opening in bore. /R0 gs Compared to gate valves or globe valves, ball valves are often preferred for their: Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. 0000113324 00000 n
NEVER use excessive force or torque when trying to turn a seizedvalve. << /Length 5 0 R /Filter /FlateDecode >> 4. /Root 65 0 R
We offer two maintenance service programs and they are suitable for ball, plug and gate valves including X-mas trees with seat injection fittings only. Dynacentric high performance 0000103119 00000 n
. Clean valves last longer, since theres little chance for debris to build up and negatively impact the performance of your piping system. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. 4-Inch bore sizes for standard and reverse flow the cap slowly until the in. The engineering standards produced by the pipeline company should also include a provision for utilizing a full port ball valve for body bleed purposes instead of a conventional body vent fitting. Valve cleaner is used as an internal valve cleaning compound in ball, gate and plug, valves, as well as orifice fittings. R ]~ V O ] . U C Z g
> ? 7#fzT4|Yyo{>=j xB,d} stops to ensure the valve is fully closed. ! 2`R$1bwZO
oa=75%gSy@3!7s&b|EA~JQ:%;0dz O4M~gU]LacE7%*-h"^^'dTu*{B`#3Yd2 ubtI{iHmEIM0uF4H5[GA.5:jZPl7h @@jmm8{7$ @0nn*.{V{AhJx#P[ef`-(_R`Jy;P|9KmM%NQZKu kPK(%DTYeU%PqH4Oj,RK#T4H=|]S:
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2:)%gE>,2C`ia0} Cameron Fully Welded Ball Valves. 0000003348 00000 n
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3.3 Packing gland 3.3.1 Loosen the setscrews in the stop collar and remove the screw from the 65 0 obj
Wynn Plaza Hotel Las Vegas - MapyROA map showing Wynn Plaza Hotel Las Vegas in Las Vegas, NV. Some valve manufacturers install this type at the factory. Valves which constantly require extra heavy sealant should be, The best results are achieved by injecting while the valve is in the fully open or fully, closed position. When ordering Without routine maintenance and quality checks, any issues with your ball valves may be missed, leading to equipment failures, damaged parts or injured workers. With a history spanning over a century, the team at Gemini Valve leverages our years of valve design and manufacturing expertise to help our customers identify the right solutions for their applications. Start a conversation with the team today, and wed be happy to help. View real-time reviews and reviews of rooms and suites for rent in Wynn Plaza Hotel Las Vegas. xref
Diverter Ball Valve; Compact Rotary Actuator; Chokes; Check Valves; Custom Designed Systems; Control Panels. 0000026160 00000 n
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One is located at the stem area and the other seat area, like the picture shown below. 1/`ZF(84v hbbd``b`z$A*`>$^ h /L 698989
ABC Rev.3.01.06.17 BALON TRUNNION MOUNTED BALL VALVE 10" and 12" ANSI CLASS 150 (285 PSI WP) are achieved by injecting while the valve is in the full open or full closed position. xZTx;a-;,8W%|Cx;?qu>0 }8 >f|]6 c)jwWZlB?\Ht?#s| B}oX`E
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0000196265 00000 n
/T 697585
An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation. 0000111907 00000 n
1 - Weather Guard C. 1 - Stem Washer D. 1 - Stem Seal E. 1 - Body Seal Seal kits are sold by valve ball bore size and will fit any Balon ball valve with 4 0 obj trailer
Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. And they are widely used on electronic, pharmaceutical, food processing, packaging, medical and automotive industries. 2.1 The ball valve can be installed with flow in either direction. Lubricating and greasing valves helps to reduce operating torque and protects from seizing when operation is critical. $E}kyhyRm333:
}=#ve "=b"MxLb/bP!GQ4Li6&Lgb$eqTl]9v6uLc"b!kDP/q!0mcyV13Up-})&S]bA%kC&FZ(t:cy dD"c'@(8,-Jd.ra(69e1GeQN b$K&1aicS,z]~7V[)n{}9cYe0;ujo0d&3Y*ScSADaA`&2SlS|ZXwV
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*k6BRgiEbXsTTRjPd([SL6d=w.#`sq\OZO_2eXbXVz:::7xzlO}y#6`/W]tLv|_wU6_^t]wFXCz71b-/7m0Uco/Ag%V
_7oO?7u )L^6 g,qm"[Z[Z~Q7%" A compressed spring actuates the valve in the other direction. After valve is tested and drift is set, it will be prepared to have the body cavity greased. Valve Greasing. Any particles in the media can abrade the valve seals, leading to repairs, valve failure or actuator failure. View catalogue. .Otherwise, the pipeline will be pressurized with high-pressure natural gas.The valve must be cycled to the half closed/open position to pressurize the body cavity.valve must Fitting failure is the cause of technician injuryand/or death. /Pages 62 0 R
0000201527 00000 n
When the ball floats due to a pressure differential across the valve, the seals cannot track the ball and leakage can occur. Valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning. /N 20
Visit: www.xinyipneumatic.com, Wow, What a Excellent post. Number the valves on the map, and then create a guidebook that shows the size, type, location description, and related notes. hX|WK _ @N5` a#r$qCZ:QTw)J:{lmf{?j?oV6Pj[Ber+_Wk+\D\Vuq/sR_{us/S4qAQ?khneh)Pmz=~{w?Ziw?~yyOSyq:}$2 RXw19*nV%*=?voV; Conversely, lubricative medias such as oils can reduce seal wear and extend the life of the valve even further. The sealant injection system of ball valve plays a part as the emergency sealing or backup sealing when soft sealing rings damage (seat inserts and o-rings) by accident. endstream
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Be sure you use cleaning agents that wont react negatively with the valve materials: Gas-based or compressed air cleaners work well for metal components, and alcohol- or water-based cleaners are ideal for non-metal parts. 6 0 obj /P 0
CAMERON GROVE FACILITY began the production of ball valves in the early 70's. CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. 0000109713 00000 n
Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Stem Packing Materials 17 DRILLING VALVES startxref
Inject approximately 1 ounce of lubricant/ sealant per inch of valve size into each, Example: 10 ball valve x 2 seat rings = 20 ounces lubricant/ sealant. 0000206594 00000 n
0000202379 00000 n
IOM-CAM-BALL-T32. or O.D., Both Cameron's valve workshop and warehouse facility is based at Portlethen, Aberdeen, supporting our valves and process systems business. << /Type /Page /Parent 3 0 R /Resources 6 0 R /Contents 4 0 R /MediaBox [0 0 630 810] 0000013848 00000 n
3.2 With no pressure in the valve, use the following procedure. %%EOF
Overall, metal ball valves have a longer lifespan than those made with PVC or other synthetic materials. STEM EXTENSIONS GROVE Ball Valves can be provided with optional stem extensions to permit buried or underground installations in remote or inaccessible areas. *L+tt 0000003348 00000 n
required to top-up any valve can vary greatly depending on the valve size, design, cycle frequency, service conditions and riser pipe height, if applicable. Because of this Cameron, uses only high quality components and careful manufacturing techniques. Examine the valve stem for cleanliness and lubrication. /Root 65 0 R
endobj With the valve closed and the vent fitting open, the possibility of the line media reaching a work area is reduced. View online Operation and maintenance manual for Cameron TBV 2100 Series Control Unit or simply click Download button to examine the Cameron TBV 2100 Series guidelines offline on your desktop or laptop computer. 1391 0 obj
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Cameron valve models FL and FLS have a single grease injection port, which is located in the valve bonnet and penetrates the bonnet above (downstream of) the stem backseat shoulder. 0000029496 00000 n
/ID [<36e88a359b982c7a38b9dd6fb57144cb><36e88a359b982c7a38b9dd6fb57144cb>]
Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and . Movement of the ball will help dislodge debris and build-up inside the valve. %PDF-1.4
%
. > E { butterfly valve (12 pages), High performance butterfly valve (14 pages), 3-24 150/300/600 class triple offset valve (20 pages), Hi-integrity trunnion mounted ball valve (24 pages), Resilient-seated butterfly valve (11 pages), Double block and bleed plug valve (34 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. 0000055427 00000 n
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One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. 0000200973 00000 n
/Info 63 0 R
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ALL RDI VALVES ARE TO BE GREASED IN THE OPEN POSITION! 1. 0000144182 00000 n
0000146376 00000 n
Once the gun has been loaded and the valve is in full open position you can begin greasing. If the valve is equipped with a buttonhead sealant injection fitting in the stem sealarea, inject lubrication Valve Sealant. 0000003573 00000 n
0000000017 00000 n
>>
Inspections should address the following: Annual shutdowns are an ideal time to perform ball valve inspections. so i would have the valve in a half open position, and slowly add grease, while watching your grease pressure gauge. x7@ P
%PDF-1.3 Do Not . /O 66
The first in the ball valve industry to offer direct actuator-to-valve mounting. 2. 0000025887 00000 n
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They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. >> Both seats rotate 15 degrees each time the valve is closed, exposing a new pinch point, evenly distributing seat wear. HD
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When an ORBIT rising stem ball valve is closed, the core is . 0000191555 00000 n
Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. >>
0000105325 00000 n
8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. Qihang's field-tried-and-tested FLSR Ball-Screw-Operated Manual Gate Valves are a redesign and upgrade of the Cameron FLS-R gate valves. Welding Instructions INSTALLATION PROCEDURE FOR CAMERON ALL-WELDED BALL VALVES A. PTFE delta seal. As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves.
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